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Backup Rings

Backup Rings

Backup Rings Product Overview​

Backup Rings are rigid sealing components installed alongside O-rings to prevent seal extrusion under high pressure. They act as a mechanical support ring, filling the extrusion gap between the O-ring and the gland, allowing the elastomer seal to maintain its shape and sealing performance even in demanding hydraulic and pneumatic applications. When pressure exceeds the capability of a standard O-ring alone, a properly selected Backup Ring can significantly extend seal life and improve system reliability.

Why Use a Backup Ring?

Many seal failures are not caused by the O-ring material itself, but by excessive clearance gaps that allow the elastomer to deform under pressure.

Prevent O-Ring Extrusion

As system pressure increases, an unsupported O-ring may be forced into the clearance gap between mating components. This “extrusion” eventually causes cutting, tearing, and leakage. A Backup Ring blocks this gap and protects the primary seal.

Extend Seal Service Life

By reducing deformation and mechanical damage, Backup Rings minimize premature seal wear, resulting in longer maintenance intervals and lower operating costs.

Improve High-Pressure Reliability

Backup Rings allow standard O-rings to perform reliably in applications with higher pressures, wider extrusion gaps, or fluctuating pressure cycles without requiring extremely hard elastomer compounds.

Reduce Equipment Downtime

A simple Backup Ring can prevent common seal failures that lead to hydraulic leaks, pressure loss, and unexpected equipment shutdowns.

Backup Rings​

Backup Ring Materials

Different materials provide different levels of pressure resistance, friction, and chemical compatibility.

MaterialKey BenefitsTypical Applications
PTFELow friction, excellent chemical resistance, high pressure capabilityHydraulic cylinders, valves, pumps
NBR 90 Shore AGood wear resistance and economicalGeneral hydraulic equipment
FKM 90 Shore AHigh temperature and chemical resistanceChemical processing, automotive
PEEKExceptional strength for extreme pressureHeavy-duty hydraulic systems

Types of Backup Rings

Selecting the correct style depends on installation method and operating conditions.

  • Solid Backup Rings – Maximum extrusion resistance for new equipment.
  • Split (Scarf-Cut) Backup Rings – Easy installation on closed grooves without stretching.
  • Spiral Backup Rings – Flexible installation while maintaining excellent sealing support.
  • Contoured Elastomer Backup Rings – Designed to closely match O-ring geometry for improved sealing stability.

Backup Ring Size Chart

The following table covers the complete specifications of the mainstream AS568 standard backup ring, and simultaneously provides dimension data in both imperial and metric units to facilitate selection and comparison.
Note: The axial height dimension “A” is an exclusive parameter for the rubber arc backup ring; the PTFE backup ring adopts a straight end face structure and does not have an arc profile, so there is no definition of this dimension.

DASHID (in)WIDTH (in)THK (in)A (in)ID (mm)WIDTH (mm)THK (mm)A (mm)
0040.0960.0530.0490.0452.441.351.241.14
0050.1270.0530.0490.0453.231.351.241.14
0060.140.0530.0490.0453.561.351.241.14
0070.1710.0530.0490.0454.341.351.241.14
0080.2020.0530.0490.0455.131.351.241.14
0090.2340.0530.0490.0455.941.351.241.14
0100.2650.0530.0490.0456.731.351.241.14
0110.3270.0530.0490.0458.311.351.241.14
0120.390.0530.0490.0459.911.351.241.14
0130.4550.0530.0490.04511.561.351.241.14
0140.5180.0530.0490.04513.161.351.241.14
0150.580.0530.0490.04514.731.351.241.14
0160.6430.0530.0490.04516.331.351.241.14
0170.7050.0530.0490.04517.911.351.241.14
0180.7680.0530.0490.04519.511.351.241.14
0190.830.0530.0490.04521.081.351.241.14
0200.8930.0530.0490.04522.681.351.241.14
0210.9550.0530.0490.04524.261.351.241.14
0221.0180.0530.0490.04525.861.351.241.14
0231.080.0530.0490.04527.431.351.241.14
0241.1430.0530.0490.04529.031.351.241.14
0251.2050.0530.0490.04530.611.351.241.14
0261.2680.0530.0490.04532.211.351.241.14
0271.330.0530.0490.04533.781.351.241.14
0281.3930.0530.0490.04535.381.351.241.14
0291.5180.0530.0490.04538.561.351.241.14
0301.6430.0530.0490.04541.731.351.241.14
0311.7680.0530.0490.04544.911.351.241.14
0321.8930.0530.0490.04548.081.351.241.14
0332.0180.0530.0490.04551.261.351.241.14
0342.1430.0530.0490.04554.431.351.241.14
0352.2680.0530.0490.04557.611.351.241.14
0362.3930.0530.0490.04560.781.351.241.14
0372.5190.0530.0490.04563.981.351.241.14
0382.6430.0530.0490.04567.131.351.241.14
0392.7680.0530.0490.04570.311.351.241.14
0402.8930.0530.0490.04573.481.351.241.14
0413.0180.0530.0490.04576.661.351.241.14
0423.2680.0530.0490.04583.011.351.241.14
0433.5180.0530.0490.04589.361.351.241.14
0443.7680.0530.0490.04595.711.351.241.14
0454.0180.0530.0490.045102.061.351.241.14
0464.2680.0530.0490.045108.411.351.241.14
0474.5180.0530.0490.045114.761.351.241.14
0484.7680.0530.0490.045121.111.351.241.14
0495.0180.0530.0490.045127.461.351.241.14
0505.2680.0530.0490.045133.811.351.241.14
1020.0770.0860.0530.0451.962.181.351.14
1030.1090.0860.0530.0452.772.181.351.14
1040.140.0860.0530.0453.562.181.351.14
1050.1710.0860.0530.0454.342.181.351.14
1060.2020.0860.0530.0455.132.181.351.14
1070.2340.0860.0530.0455.942.181.351.14
1080.2650.0860.0530.0456.732.181.351.14
1090.3270.0860.0530.0458.312.181.351.14
1100.390.0860.0530.0459.912.181.351.14
1110.4520.0860.0530.04511.482.181.351.14
1120.5150.0860.0530.04513.082.181.351.14
1130.5770.0860.0530.04514.662.181.351.14
1140.640.0860.0530.04516.262.181.351.14
1150.7020.0860.0530.04517.832.181.351.14
1160.7650.0860.0530.04519.432.181.351.14
1170.8310.0860.0530.04521.112.181.351.14
1180.8930.0860.0530.04522.682.181.351.14
1190.9560.0860.0530.04524.282.181.351.14
1201.0180.0860.0530.04525.862.181.351.14
1211.0810.0860.0530.04527.462.181.351.14
1221.1430.0860.0530.04529.032.181.351.14
1231.2060.0860.0530.04530.632.181.351.14
1241.2680.0860.0530.04532.212.181.351.14
1251.3310.0860.0530.04533.812.181.351.14
1261.3930.0860.0530.04535.382.181.351.14
1271.4560.0860.0530.04536.982.181.351.14
1281.5180.0860.0530.04538.562.181.351.14
1291.5810.0860.0530.04540.162.181.351.14
1301.6430.0860.0530.04541.732.181.351.14
1311.7060.0860.0530.04543.332.181.351.14
1321.7680.0860.0530.04544.912.181.351.14
1331.8310.0860.0530.04546.512.181.351.14
1341.8930.0860.0530.04548.082.181.351.14
1351.9560.0860.0530.04549.682.181.351.14
1362.0180.0860.0530.04551.262.181.351.14
1372.0810.0860.0530.04552.862.181.351.14
1382.1430.0860.0530.04554.432.181.351.14
1392.2060.0860.0530.04556.032.181.351.14
1402.2680.0860.0530.04557.612.181.351.14
1412.3310.0860.0530.04559.212.181.351.14
1422.3930.0860.0530.04560.782.181.351.14
1432.4560.0860.0530.04562.382.181.351.14
1442.5280.0860.0530.04564.212.181.351.14
1452.5180.0860.0530.04563.962.181.351.14
1462.6430.0860.0530.04567.132.181.351.14
1472.7060.0860.0530.04568.732.181.351.14
1482.7680.0860.0530.04570.312.181.351.14
1492.8310.0860.0530.04571.912.181.351.14
1502.8930.0860.0530.04573.482.181.351.14
1513.0180.0860.0530.04576.662.181.351.14
1523.2680.0860.0530.04583.012.181.351.14
1533.5180.0860.0530.04589.362.181.351.14
1543.7680.0860.0530.04595.712.181.351.14
1554.0180.0860.0530.045102.062.181.351.14
1564.2680.0860.0530.045108.412.181.351.14
1574.5180.0860.0530.045114.762.181.351.14
1584.7680.0860.0530.045121.112.181.351.14
1595.0180.0860.0530.045127.462.181.351.14
1605.2680.0860.0530.045133.812.181.351.14
1615.5180.0860.0530.045140.162.181.351.14
1625.7680.0860.0530.045146.512.181.351.14
1636.0180.0860.0530.045152.862.181.351.14
1646.2380.0860.0530.045158.452.181.351.14
1656.5180.0860.0530.045165.562.181.351.14
1666.7680.0860.0530.045171.912.181.351.14
1677.0180.0860.0530.045178.262.181.351.14
1687.2680.0860.0530.045184.612.181.351.14
1697.5180.0860.0530.045190.962.181.351.14
1707.7680.0860.0530.045197.312.181.351.14
1718.0180.0860.0530.045203.662.181.351.14
1728.2680.0860.0530.045210.012.181.351.14
1738.5180.0860.0530.045216.362.181.351.14
1748.7680.0860.0530.045222.712.181.351.14
1759.0180.0860.0530.045229.062.181.351.14
1769.2680.0860.0530.045235.412.181.351.14
1779.5180.0860.0530.045241.762.181.351.14
1789.7680.0860.0530.045248.112.181.351.14
2010.2020.1180.050.045.1331.271.02
2020.2650.1180.050.046.7331.271.02
2030.3270.1180.050.048.3131.271.02
2040.390.1180.050.049.9131.271.02
2050.4550.1180.050.0411.5631.271.02
2060.5180.1180.050.0413.1631.271.02
2070.580.1180.050.0414.7331.271.02
2080.6430.1180.050.0416.3331.271.02
2090.7050.1180.050.0417.9131.271.02
2100.7650.1180.050.0419.4331.271.02
2110.8280.1180.050.0421.0331.271.02
2120.8910.1180.050.0422.6331.271.02
2130.9530.1180.050.0424.2131.271.02
2141.0160.1180.050.0425.8131.271.02
2151.0780.1180.050.0427.3831.271.02
2161.1410.1180.050.0428.9831.271.02
2171.2030.1180.050.0430.5631.271.02
2181.2660.1180.050.0432.1631.271.02
2191.3340.1180.050.0433.8831.271.02
2201.3970.1180.050.0435.4831.271.02
2211.4590.1180.050.0437.0631.271.02
2221.5220.1180.050.0438.6631.271.02
2231.6470.1180.050.0441.8331.271.02
2241.7720.1180.050.0445.0131.271.02
2251.8970.1180.050.0448.1831.271.02
2262.0220.1180.050.0451.3631.271.02
2272.1470.1180.050.0454.5331.271.02
2282.2720.1180.050.0457.7131.271.02
2292.3970.1180.050.0460.8831.271.02
2302.5220.1180.050.0464.0631.271.02
2312.6310.1180.050.0466.8331.271.02
2322.7560.1180.050.047031.271.02
2332.8810.1180.050.0473.1831.271.02
2343.0060.1180.050.0476.3531.271.02
2353.1310.1180.050.0479.5331.271.02
2363.2560.1180.050.0482.731.271.02
2373.3810.1180.050.0485.8831.271.02
2383.5060.1180.050.0489.0531.271.02
2393.6310.1180.050.0492.2331.271.02
2403.7560.1180.050.0495.431.271.02
2413.8810.1180.050.0498.5831.271.02
2424.0060.1180.050.04101.7531.271.02
2434.1310.1180.050.04104.9331.271.02
2444.2560.1180.050.04108.131.271.02
2454.3810.1180.050.04111.2831.271.02
2464.5060.1180.050.04114.4531.271.02
2474.6310.1180.050.04117.6331.271.02
2484.7680.1180.050.04121.1131.271.02
2494.8930.1180.050.04124.2831.271.02
2505.0180.1180.050.04127.4631.271.02
2515.1430.1180.050.04130.6331.271.02
2525.2680.1180.050.04133.8131.271.02
2535.3930.1180.050.04136.9831.271.02
2545.5180.1180.050.04140.1631.271.02
2555.6430.1180.050.04143.3331.271.02
2565.7680.1180.050.04146.5131.271.02
2575.8930.1180.050.04149.6831.271.02
2586.0180.1180.050.04152.8631.271.02
2596.2680.1180.050.04159.2131.271.02
2606.5180.1180.050.04165.5631.271.02
2616.7680.1180.050.04171.9131.271.02
2627.0180.1180.050.04178.2631.271.02
2637.2680.1180.050.04184.6131.271.02
2647.5180.1180.050.04190.9631.271.02
2657.7680.1180.050.04197.3131.271.02
2668.0180.1180.050.04203.6631.271.02
2678.2680.1180.050.04210.0131.271.02
2688.5180.1180.050.04216.3631.271.02
2698.7680.1180.050.04222.7131.271.02
2709.0180.1180.050.04229.0631.271.02
2719.2680.1180.050.04235.4131.271.02
2729.5180.1180.050.04241.7631.271.02
2739.7680.1180.050.04248.1131.271.02
27410.0180.1180.050.04254.4631.271.02
27510.5180.1180.050.04267.1631.271.02
27611.0180.1180.050.04279.8631.271.02
27711.5180.1180.050.04292.5631.271.02
27812.0180.1180.050.04305.2631.271.02
27913.0180.1180.050.04330.6631.271.02
28014.0180.1180.050.04356.0631.271.02
28115.0180.1180.050.04381.4631.271.02
28215.9890.1180.050.04406.1231.271.02
28316.9890.1180.050.04431.5231.271.02
28417.9890.1180.050.04456.9231.271.02
3090.450.1830.0760.0611.434.651.931.52
3100.5130.1830.0760.0613.034.651.931.52
3110.5750.1830.0760.0614.614.651.931.52
3120.6380.1830.0760.0616.214.651.931.52
3130.70.1830.0760.0617.784.651.931.52
3140.7630.1830.0760.0619.384.651.931.52
3150.8250.1830.0760.0620.964.651.931.52
3160.8880.1830.0760.0622.564.651.931.52
3170.950.1830.0760.0624.134.651.931.52
3181.0130.1830.0760.0625.734.651.931.52
3191.0750.1830.0760.0627.314.651.931.52
3201.1380.1830.0760.0628.914.651.931.52
3211.20.1830.0760.0630.484.651.931.52
3221.2630.1830.0760.0632.084.651.931.52
3231.3160.1830.0760.0633.434.651.931.52
3241.3880.1830.0760.0635.264.651.931.52
3251.5130.1830.0760.0638.434.651.931.52
3261.6380.1830.0760.0641.614.651.931.52
3271.7630.1830.0760.0644.784.651.931.52
3281.8880.1830.0760.0647.964.651.931.52
3292.0130.1830.0760.0651.134.651.931.52
3302.1380.1830.0760.0654.314.651.931.52
3312.2680.1830.0760.0657.614.651.931.52
3322.3930.1830.0760.0660.784.651.931.52
3332.5180.1830.0760.0663.964.651.931.52
3342.6430.1830.0760.0667.134.651.931.52
3352.7680.1830.0760.0670.314.651.931.52
3362.8930.1830.0760.0673.484.651.931.52
3373.0180.1830.0760.0676.664.651.931.52
3383.1430.1830.0760.0679.834.651.931.52
3393.2730.1830.0760.0683.134.651.931.52
3403.3980.1830.0760.0686.314.651.931.52
3413.5230.1830.0760.0689.484.651.931.52
3423.6480.1830.0760.0692.664.651.931.52
3433.7730.1830.0760.0695.834.651.931.52
3443.8980.1830.0760.0699.014.651.931.52
3454.0280.1830.0760.06102.314.651.931.52
3464.1530.1830.0760.06105.494.651.931.52
3474.2780.1830.0760.06108.664.651.931.52
3484.4030.1830.0760.06111.844.651.931.52
3494.5280.1830.0760.06115.014.651.931.52
3504.6530.1830.0760.06118.194.651.931.52
3514.7780.1830.0760.06121.364.651.931.52
3524.9030.1830.0760.06124.544.651.931.52
3535.0280.1830.0760.06127.714.651.931.52
3545.1530.1830.0760.06130.894.651.931.52
3555.2780.1830.0760.06134.064.651.931.52
3565.4030.1830.0760.06137.244.651.931.52
3575.5280.1830.0760.06140.414.651.931.52
3585.6530.1830.0760.06143.594.651.931.52
3595.7780.1830.0760.06146.764.651.931.52
3605.9030.1830.0760.06149.944.651.931.52
3616.0280.1830.0760.06153.114.651.931.52
3626.2780.1830.0760.06159.464.651.931.52
3636.5280.1830.0760.06165.814.651.931.52
3646.7780.1830.0760.06172.164.651.931.52
3657.0280.1830.0760.06178.514.651.931.52
3667.2780.1830.0760.06184.864.651.931.52
3677.5280.1830.0760.06191.214.651.931.52
3687.7780.1830.0760.06197.564.651.931.52
3698.0280.1830.0760.06203.914.651.931.52
3708.2780.1830.0760.06210.264.651.931.52
3718.5280.1830.0760.06216.614.651.931.52
3728.7780.1830.0760.06222.964.651.931.52
3739.0280.1830.0760.06229.314.651.931.52
3749.2780.1830.0760.06235.664.651.931.52
3759.5280.1830.0760.06242.014.651.931.52
3769.7780.1830.0760.06248.364.651.931.52
37710.0280.1830.0760.06254.714.651.931.52
37810.5280.1830.0760.06267.414.651.931.52
37911.0280.1830.0760.06280.114.651.931.52
38011.5280.1830.0760.06292.814.651.931.52
38112.0280.1830.0760.06305.514.651.931.52
38213.0280.1830.0760.06330.914.651.931.52
38314.0280.1830.0760.06356.314.651.931.52
38415.0280.1830.0760.06381.714.651.931.52
38516.0080.1830.0760.06406.64.651.931.52
38617.0080.1830.0760.064324.651.931.52
38718.0080.1830.0760.06457.44.651.931.52
38819.0060.1830.0760.06482.754.651.931.52
38920.0060.1830.0760.06508.154.651.931.52
39021.0060.1830.0760.06533.554.651.931.52
39122.0060.1830.0760.06558.954.651.931.52
39222.9930.1830.0760.06584.024.651.931.52
39323.9930.1830.0760.06609.424.651.931.52
39424.9930.1830.0760.06634.824.651.931.52
39525.9930.1830.0760.06660.224.651.931.52
4254.5510.2360.1170.095115.65.992.972.41
4264.6760.2360.1170.095118.775.992.972.41
4274.8010.2360.1170.095121.955.992.972.41
4284.9260.2360.1170.095125.125.992.972.41
4295.0510.2360.1170.095128.35.992.972.41
4305.1760.2360.1170.095131.475.992.972.41
4315.3010.2360.1170.095134.655.992.972.41
4325.4260.2360.1170.095137.825.992.972.41
4335.5510.2360.1170.0951415.992.972.41
4345.6760.2360.1170.095144.175.992.972.41
4355.8010.2360.1170.095147.355.992.972.41
4365.9260.2360.1170.095150.525.992.972.41
4376.0510.2360.1170.095153.75.992.972.41
4386.2740.2360.1170.095159.365.992.972.41
4396.5250.2360.1170.095165.745.992.972.41
4406.7740.2360.1170.095172.065.992.972.41
4417.0240.2360.1170.095178.415.992.972.41
4427.2740.2360.1170.095184.765.992.972.41
4437.5240.2360.1170.095191.115.992.972.41
4447.7740.2360.1170.095197.465.992.972.41
4458.0240.2360.1170.095203.815.992.972.41
4468.5240.2360.1170.095216.515.992.972.41
4479.0240.2360.1170.095229.215.992.972.41
4489.5240.2360.1170.095241.915.992.972.41
44910.0240.2360.1170.095254.615.992.972.41
45010.5240.2360.1170.095267.315.992.972.41
45111.0240.2360.1170.095280.015.992.972.41
45211.5240.2360.1170.095292.715.992.972.41
45312.0240.2360.1170.095305.415.992.972.41
45412.5240.2360.1170.095318.115.992.972.41
45513.0240.2360.1170.095330.815.992.972.41
45613.5240.2360.1170.095343.515.992.972.41
45714.0240.2360.1170.095356.215.992.972.41
45814.5540.2360.1170.095369.675.992.972.41
45915.0240.2360.1170.095381.615.992.972.41
46015.5240.2360.1170.095394.315.992.972.41
46116.0040.2360.1170.095406.55.992.972.41
46216.5040.2360.1170.095419.25.992.972.41
46317.0040.2360.1170.095431.95.992.972.41
46417.5040.2360.1170.095444.65.992.972.41
46518.0040.2360.1170.095457.35.992.972.41
46618.5040.2360.1170.0954705.992.972.41
46719.0040.2360.1170.095482.75.992.972.41
46819.5040.2360.1170.095495.45.992.972.41
46920.0040.2360.1170.095508.15.992.972.41
47021.0040.2360.1170.095533.55.992.972.41
47122.0040.2360.1170.095558.95.992.972.41
47223.0040.2360.1170.095584.35.992.972.41
47324.0040.2360.1170.095609.75.992.972.41
47425.0040.2360.1170.095635.15.992.972.41
47526.0040.2360.1170.095660.55.992.972.41

How to Select the Right Backup Ring

Consider Operating Pressure

Higher pressures generally require stronger backup materials such as PTFE or PEEK. As pressure increases, the need for extrusion resistance becomes more critical.

Check Pressure Direction

  • One-direction pressure: Install one Backup Ring on the low-pressure side of the O-ring.
  • Bi-directional pressure: Install two Backup Rings, one on each side of the O-ring, to provide protection regardless of pressure direction.

Evaluate Clearance Gap

Larger gland clearances increase the likelihood of extrusion. Backup Rings are especially recommended when machining tolerances cannot be minimized.

Match Material Compatibility

Always verify compatibility with:

  • Hydraulic oil
  • Water glycol fluids
  • Fuel
  • Steam
  • Aggressive chemicals
  • High-temperature media

Common Problems Backup Rings Solve

Properly selected Backup Rings help eliminate:

  • O-ring extrusion
  • Seal nibbling and tearing
  • High-pressure leakage
  • Premature seal failure
  • Damage caused by excessive gland clearance
  • Reduced service life in hydraulic systems

Instead of switching to excessively hard O-rings that may compromise low-pressure sealing, Backup Rings provide a more balanced and reliable engineering solution.

Improve High-Pressure Sealing Performance

Backup Rings are one of the most effective ways to enhance O-ring performance in demanding applications. By preventing extrusion, reducing seal damage, and improving pressure capability, they help engineers increase equipment reliability while lowering maintenance costs. Selecting the correct material, ring style, and installation configuration ensures long-term sealing performance in even the most challenging operating environments.

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