For Meritor 4544V 100557 A1205A2731 A1205Q2591 A11205A2731
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For Meritor 4544V 100557 A1205A2731 A1205Q2591 A11205A2731
A1205Q2591 alternatives for
A1205K2429
4544V
100557
M10A11205A2731
R945010
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Additional information
A1205Q2591 alternatives for
A1205K2429
4544V
100557
M10A11205A2731
R945010
| MTC-4213 SERIES TRANSFER CASE | |||||||||||||||||
| Item | Part Name | Qty. | Part Number | Description | |||||||||||||
| 1 | Lock Nut | 4 | 40-X-1233 | M45 x 1.5 thd. | |||||||||||||
| 2 | Washer | 4 | 1229-N-1730 | 1.79″ ID x 3.00″ OD x .19″ wide | |||||||||||||
| 3 | Unitized Seal – Rear Output | 1 | R945010 | 3.25″ ID x 5.51″ OD x .86″ long | |||||||||||||
| 4 | Bearing Cup | 7 | HM212011 | 4.8125″ OD cup | |||||||||||||
| 5 | Plug (Shipping) | 3 | 1779-F-344 | ||||||||||||||
| 6 | Shift Cylinder | 2 | 3261-A-1067 | ||||||||||||||
| 7 | Bearing Cone | 7 | HM212049 | 2.625″ ID cone | |||||||||||||
| 8 | Spacer | 1 | 2803-D-3124 | .362″ Thick | |||||||||||||
| 9 | O-Ring | 2 | 5-X-1326 | 1.459″ ID x .208″ thick | |||||||||||||
| 10 | O-Ring | 2 | 5-X-1290 | .734″ ID x .139″ thick | |||||||||||||
| 11 | Piston (Outer) | 1 | 2230-Q-1369 | ||||||||||||||
| 12 | Reducer Bushing | 1 | 2206-Q-1447 | ||||||||||||||
| 12a | Neutral Breather | 1 | A-1199-C-1043 | ||||||||||||||
| 12b | Blow-by Breather | 1 | A-1199-C-1043 | Use with 3289-E-1097 cover only | |||||||||||||
| 13 | Cover – Transfer | 1 | 3289-K-1077 | Replaced by 3289-E-1097 | |||||||||||||
| 1 | 3289-E-1097 | Thicker wall | |||||||||||||||
| 14 | Snap Ring | 2 | 1229-A-4857 | .689″ ID | |||||||||||||
| 15 | Capscrew (Speed Sensor Retainer) | 1 | S244-2 | ||||||||||||||
| 16 | O-Ring (Outer) | 1 | 5-X-1292 | 1.17″ ID x .139″ thick | |||||||||||||
| 17 | Piston (Inner) | 1 | 2230-T-1346 | ||||||||||||||
| 18 | O-Ring (Housing) | 2 | 5-X-1291 | .984″ ID x .139″ thick | |||||||||||||
| 19 | High Input Gear | 1 | 3892-F-5674 | ||||||||||||||
| 20 | Shift Shaft | 1 | 2244-T-1190 | ||||||||||||||
| 21 | Washer (Speed Sensor Retainer) | 1 | 1229-X-5094 | ||||||||||||||
| 22 | Bearing Cup | 1 | HM813810 | 5.00″ OD cup | |||||||||||||
| 23 | Washer | 26 | 1229-E-1513 | .47″ ID x .81″ OD x .09″ wide | |||||||||||||
| 24 | Capscrew | 26 | S2714A-2 | 7/16″-14 thd x 1.75″ | |||||||||||||
| 25 | Shift Fork | 1 | 3296-Q-1317 | ||||||||||||||
| 26 | Bolt/Capscrew | 1 | S1712A-2 | ||||||||||||||
| 27 | Bolt/Capscrew | 1 | S1612A-2 | ||||||||||||||
| 28 | Shaft – Rear Output | 1 | 3297-V-1452 | ||||||||||||||
| 29 | Bearing Cup | 1 | NP682041 | Pocket bearing | |||||||||||||
| 30 | Bearing Cone | 1 | NP674708 | Pocket bearing | |||||||||||||
| 31 | Collar – Clutch | 1 | 3107-K-1181 | ||||||||||||||
| 32 | Gear – Input (Low) | 1 | 3892-T-5662 | ||||||||||||||
| 33 | Plug – Oil Restriction | 1 | 1250-M-1313 | .090″ orifice | |||||||||||||
| 34 | Shaft – Input | 1 | 3297-T-1450 | Requires Spacer 2803-J-3312. Replaced by 3297-J-1544. | |||||||||||||
| 1 | 3297-J-1544 | Replaces Input Shaft 3297-T1450 and Spacer 2803-J-3312. Service with KIT 2591 | |||||||||||||||
| 34a | Spacer | 1 | 2803-J-3312 | For use with 3297-T-1450 Input Shaft only. | |||||||||||||
| 35 | Snap Ring | 1 | 1229-J-4950 | Use with shafts 3297-T-1450 or 3297-T-1528 only. | |||||||||||||
| 1 | 1229-P-4800 | Use with shaft 3297-J-1544 only. | |||||||||||||||
| 36 | Bearing Cone | 2 | HM813843 | 2.4375″ ID cone | |||||||||||||
| 37 | Gear – Front Output | 1 | 3892-Z-5668 | ||||||||||||||
| 38 | Spring | 1 | 2258-U-411 | ||||||||||||||
| 39 | Fork-Shift | 1 | 3296-Z-1326 | Replaces A-3296-A-1093 | |||||||||||||
| 40 | Push Rod | 1 | 2244-S-1189 | ||||||||||||||
| 41 | Gear – Transfer | 1 | 3297-N-1444 | ||||||||||||||
| 42 | Shaft – Front Output | 1 | 3892-H-5672 | ||||||||||||||
| 43 | Collar – Clutch | 1 | 3107-J-1284 | Replaces 3107-M-1183 | |||||||||||||
| MTC-4213 SERIES TRANSFER CASE | |||||||||||||||||
| Item | Part Name | Qty. | Part Number | Description | |||||||||||||
| 44 | Dowel | 2 | 1246-T-1190 | .375″ dia x 1.00″ long | |||||||||||||
| 45 | Magnet | 3 | 2297-K-6771 | ||||||||||||||
| 46 | Plug | 4 | P-26 | 3/8″-18 NPT | |||||||||||||
| 47 | Piston | 1 | 2230-T-1190 | ||||||||||||||
| 48 | Drain Plug – Magnetic | 1 | 1250-E-473 | 3/4″-14 NPT square socket | |||||||||||||
| 49 | Fitting Assy (Screen / Elbow) | 1 | A-2206-U-1347 | 3/4″-14 NPT | |||||||||||||
| 50 | Pump Assy. | 1 | A-3303-G-1047 | Replaces A-3303-P-1030. Must use A-3226-Z-1482 Input Cage. | |||||||||||||
| 51 | Valve – Pressure Relief | 1 | 2297-U-5273 | ||||||||||||||
| 52 | Spring – Relief Valve | 1 | 2258-Z-1118 | ||||||||||||||
| 53 | Capscrew | 7 | S2814A-2 | 1/2″-13 thd x 1.75″ | |||||||||||||
| 54 | Washer | 7 | 1229-C-1511 | .53″ ID x .88″ OD x .09″ wide | |||||||||||||
| 55 | Cage – Input Bearing | 1 | A-3226-Z-1482 | Non-Oil Cooler version | |||||||||||||
| 1 | A-3226-W-1479 | Oil Cooler ready | |||||||||||||||
| 56 | O-Ring | 1 | 5-X-1327 | 7.483″ x .139″ thick | |||||||||||||
| 57 | Male Connector | 1 | 2206-V-1348 | Non-Oil Cooler version | |||||||||||||
| 1 | 2206-C-1485 | Oil Cooler ready | |||||||||||||||
| 58 | Capscrew | 6 | MS208045-1 | M8 x 1.25 | |||||||||||||
| 59 | Washer | 6 | 1229-E-1669 | .34″ ID x .62″ OD x .06″ wide | |||||||||||||
| 60 | Fill Plug | 1 | P-212 | 3/4″-14 NPT | |||||||||||||
| 61 | Breather Assy. | 1 | A-1199-P-1394 | 3/8″-18 NPT | |||||||||||||
| 62 | Elbow | 1 | 2206-F-1254 | 3/8″-18 NPT / 3/8″-18 NPT | |||||||||||||
| 63 | Tube Assy. | 1 | A-2206-R-1344 | Non-Oil Cooler version | |||||||||||||
| 1 | A-2206-A-1483 | Oil Cooler ready | |||||||||||||||
| 64 | Case – Transfer | 1 | 3290-X-1142 | Non-Oil Cooler version | |||||||||||||
| 1 | 3290-D-1200 | Oil Cooler ready | |||||||||||||||
| 65 | Gear – Idler | 1 | 3892-V-5664 | ||||||||||||||
| 66 | Unitized Seal – Forward Output | 1 | R945007 | 3.25″ ID x 4.25″ OD x .86″ long | |||||||||||||
| 66a | Multiple-Lip Seal – Input Shaft | 1 | A1-1205-X-2728 | ||||||||||||||
| 67 | Speed Sensor | 1 | A-3280-U-9849 | Optional | |||||||||||||
| 68 | Engagement Sensor | 2 | 3237-W-1167 | Optional. Do not use with Special Screw (41-X-1022) and Washer (1229-U-1503) | |||||||||||||
| 68a | Screw – Special (Sensor Plug) | 2 | 41-X-1022 | Optional M16 x 1-6g. Special Screw and Washer used in vehicles not equipped with Engagement Sensor (3237-W-1167) | |||||||||||||
| 68b | Washer | 2 | 1229-U-1503 | ||||||||||||||
| 69 | Yoke – Input | 1 | RAP or RCE spline code *** | 2-3/8″-46T spline (No Slinger) | |||||||||||||
| 70 | Yoke – Front Output | 1 | 2-3/8″-46T spline (Slinger opt.) | ||||||||||||||
| 71 | Yoke – Rear Output | 1 | 2-3/8″-46T spline (Slinger opt.) | ||||||||||||||
| 72 | Shim – .003″ | Use As Reqd. | 2203-K-9241 | Input bearing cage | |||||||||||||
| Shim – .005″ | 2203-L-9242 | ||||||||||||||||
| Shim – .010″ | 2203-M-9243 | ||||||||||||||||
| 73 | Shim – .010″ | Use As Reqd. | 2803-P-3110 | Housing bearing cups | |||||||||||||
| Shim – .005″ | 2803-Q-3111 | ||||||||||||||||
| Shim – .003″ | 2803-R-3112 | ||||||||||||||||
| 74 | Male Connector | 2 | 2206-E-1513 | 1/2″ NPT x 9/16″ 37° Flare Oil Cooler ready | |||||||||||||
| 75 | Loop Tube | 1 | A-2296-Q-1161 | Oil Cooler ready – for use when cooler not connected | |||||||||||||
| 76 | Plug | 1 | P-28 | ||||||||||||||
| MTC-4213 SERIES TRANSFER CASE | |||||||||||||||||
| Item | Part Name | Qty. | Part Number | Description | |||||||||||||
| Not Shown | Spacer – .003″ | Use As Reqd. | 2803-E-3125 | 2TS Rear cover bearing spacer Located next to spacer (Item 8) | |||||||||||||
| Spacer – .009″ | 2803-F-3126 | ||||||||||||||||
| Spacer – .015″ | 2803-G-3127 | ||||||||||||||||
| Spacer – .021″ | 2803-H-3128 | ||||||||||||||||
| MTC-4213 SERVICE KITS | |||||||||||||||||
| Part Name | Part Number | Quantity | Description | ||||||||||||||
| KIT 2564 | Fastener Kit | ||||||||||||||||
| Lock Nut | 40-X-1233 | 4 | M45 x 1.5 thd. | ||||||||||||||
| Washer | 1229-N-1730 | 4 | 1.79″ ID x 3.00″ OD x .19″ wide | ||||||||||||||
| Lock Nut | 40-X-1341 | 1 | 2.25″-12 thd. | ||||||||||||||
| Washer | 1229-E-4113 | 1 | 2.28″ ID x 3.25″ OD x .32″ wide | ||||||||||||||
| Capscrew (Speed Sensor Retainer) | S244-2 | 1 | |||||||||||||||
| Washer (Speed Sensor Retainer) | 1229-X-5094 | 1 | |||||||||||||||
| Capscrew | S2714A-2 | 34 | 7/16″-14 thd x 1.75″ | ||||||||||||||
| Washer – Hardened | 1229-E-1513 | 34 | |||||||||||||||
| Bolt/Capscrew | S1712A-2 | 1 | |||||||||||||||
| Bolt/Capscrew | S1612A-2 | 1 | |||||||||||||||
| Plug – Oil Restriction | 1250-M-1313 | 1 | .090″ orifice | ||||||||||||||
| Dowel | 1246-T-1190 | 2 | .375″ dia x 1.00″ long | ||||||||||||||
| Drain Plug – Magnetic | 1250-E-473 | 1 | 3/4″-14 NPT square socket | ||||||||||||||
| Plug | P-26 | 4 | 3/8″-18 NPT | ||||||||||||||
| Fill Plug | P-212 | 1 | 3/4″-14 NPT | ||||||||||||||
| Capscrew | MS208045-1 | 6 | M8 x 1.25 | ||||||||||||||
| Washer – Flat | 1229-E-1669 | 6 | .34″ ID x .62″ OD x .06″ wide | ||||||||||||||
| Capscrew | S-2814A-2 | 7 | 1/2″-13 thd x 1.75″ | ||||||||||||||
| Washer – Hardened | 1229-C-1511 | 7 | .53″ ID x .88″ OD x .09″ wide | ||||||||||||||
| Male Connector | 2206-C-1485 | 1 | 3/4″-14 NPT / 1 1/16″-12 Flare | ||||||||||||||
| Screw – Special (Sensor Plug) | 41-X-1022 | 2 | Optional M16 x 1-6g | ||||||||||||||
| Washer | 1229-U-1503 | 2 | |||||||||||||||
| KIT 2566 Shim Kit | |||||||||||||||||
| Shim – .003″ | 2203-K-9241 | 5 | Input bearing cage | ||||||||||||||
| Shim – .005″ | 2203-L-9242 | 5 | |||||||||||||||
| Shim – .010″ | 2203-M-9243 | 5 | |||||||||||||||
| Shim – .010″ | 2803-P-3110 | 5 | Housing bearing cups | ||||||||||||||
| Shim – .005″ | 2803-Q-3111 | 5 | |||||||||||||||
| Shim – .003″ | 2803-R-3112 | 5 | |||||||||||||||
| Spacer – .003″ | 2803-E-3125 | 5 | 2TS Rear cover bearing spacer | ||||||||||||||
| Spacer – .009″ | 2803-F-3126 | 5 | |||||||||||||||
| Spacer – .015″ | 2803-G-3127 | 5 | |||||||||||||||
| Spacer – .021″ | 2803-H-3128 | 5 | |||||||||||||||
| KIT 2591 | Input Shaft Kit | ||||||||||||||||
| Shaft – Input | 3297-J-1544 | 1 | |||||||||||||||
| Snap Ring | 1229-P-4800 | 1 | |||||||||||||||
| Plug – Oil Restriction | 1250-M-1313 | 1 | |||||||||||||||
| MTC-4213 SERVICE KITS (cont) | |||||||||||||||||
| Part Name | Part Number | Quantity | Description | ||||||||||||||
| KIT 2596 | Shift Fork/Collar Kit | ||||||||||||||||
| Collar – Clutch | 3107-J-1284 | 1 | |||||||||||||||
| Shift Fork | 3296-Z-1326 | 1 | |||||||||||||||
| KIT 2597 | Seal/Snap Ring Kit | ||||||||||||||||
| Unitized Seal – Forward Output | R945007 | 1 | 3.25″ ID x 4.25″ OD x .86″ long | ||||||||||||||
| Unitized Seal – Rear Output | R945010 | 1 | 3.25″ ID x 5.51″ OD x .86″ long | ||||||||||||||
| Multiple-Lip Seal – Input Shaft | A1-1205-X-2728 | 1 | 3.25″ ID x 4.25″ OD x .58″ long | ||||||||||||||
| O-Ring | 5-X-1326 | 2 | 1.459″ ID x .208″ thick | ||||||||||||||
| O-Ring (Inner) | 5-X-1290 | 2 | .734″ ID x .139″ thick | ||||||||||||||
| Snap Ring | 1229-U-4857 | 2 | .689″ ID | ||||||||||||||
| O-Ring | 5-X-1292 | 1 | 1.71″ ID x .139″ thick | ||||||||||||||
| O-Ring (Housing) | 5-X-1291 | 2 | .984″ ID x .139 thick | ||||||||||||||
| O-Ring | 5-X-1327 | 1 | 7.483″ x .139″ thick | ||||||||||||||
| KIT 2598 | Shift Cylinder Kit | ||||||||||||||||
| Shift Cylinder | 3261-A-1067 | 1 | |||||||||||||||
| O-Ring | 5-X-1326 | 1 | |||||||||||||||
| O-Ring (Inner) | 5-X-1290 | 1 | |||||||||||||||
| Piston (Outer) | 2230-Q-1369 | 1 | |||||||||||||||
| KIT 2599 | Oil-Cooler Retrofit Kit | ||||||||||||||||
| Case – Fin. | 3290-D-1200 | 1 | |||||||||||||||
| Input Bearing Cage Assy. | A-3226-W-1479 | 1 | |||||||||||||||
| Tube Assy. | A-2296-Q-1161 | 1 | |||||||||||||||
| Tube Assy. | A-2206-A-1483 | 1 | |||||||||||||||
| Male Connector | 2206-C-1485 | 1 | 3/4″-14 NPT / 1 1/16″-12 Flare | ||||||||||||||
| Fitting | 2206-E-1513 | 2 | 1/2″ NPT x 9/16″ 37° Flare | ||||||||||||||
| Unitized Seal – Forward Output | R945007 | 1 | 3.25″ ID x 4.25″ OD x .86″ long | ||||||||||||||
| Unitized Seal – Rear Output | R945010 | 1 | 3.25″ ID x 5.51″ OD x .86″ long | ||||||||||||||
| Multiple-Lip Seal – Input Shaft | A1-1205-X-2728 | 1 | 3.25″ ID x 4.25″ OD x .58″ long | ||||||||||||||
| O-Ring | 5-X-1326 | 1 | 1.459″ ID x .208″ thick | ||||||||||||||
| O-Ring | 5-X-1327 | 2 | 7.483″ x .139″ thick | ||||||||||||||
| O-Ring (Inner) | 5-X-1290 | 1 | .734″ ID x .139″ thick | ||||||||||||||
| O-Ring (Housing) | 5-X-1291 | 2 | .984″ ID x .139 thick | ||||||||||||||
| O-Ring | 5-X-1292 | 1 | 1.71″ ID x .139″ thick | ||||||||||||||
| Plug | P-28 | 1 | |||||||||||||||
| SEAL REPLACEMENT | |||||||||||||||||
| Meritor has released the Multiple-Lip Seal (MLS) for use in the INPUT POSITION ONLY on the MTC-4208, -4210 and -4213 transfer cases. The multiple-lip seal is compatible with the current input shaft sealand can be used in service. | |||||||||||||||||
| Transfer Case Model | Seal Position | Seal Service Part Number | Previous Seal Part Number | Seal Driver | Sleeve Driver | ||||||||||||
| MTC-4208, -4210 and -4213 | Input Shaft | A1-1205X2728 | R945007 | 2728T1 | 2728T2 | ||||||||||||
| MTC-4208 and -4210 | Forward and Rear Output | R945007 | A-1205R2592 | KIT 4454 | NA | ||||||||||||
| MTC-4213 | Forward Output | R945007 | A-1205R2592 | KIT 4454 | NA | ||||||||||||
| MTC-4213 | Rear Output | R945010 | A-1205Q2591 | KIT 4454 | NA | ||||||||||||
| MTC-4208 and -4210 | PTO Seal | R945008 | A-1205P2590 | KIT 4454 | NA | ||||||||||||
| MTC-4213 YOKES | |||||||||||||||||
| Yoke Location | ArvinMeritor Part Number | Yoke Description | Spline Size | ||||||||||||||
| Front Input | 3260-S-1813 | Easy Service | 2-3/8″-46T | ||||||||||||||
| see note (1) | Other styles | 2-3/8″-46T | |||||||||||||||
| Front Output | 140TYS38A | SPL140 | 2-3/8″-46T | ||||||||||||||
| see note (1) | Other styles | 2-3/8″-46T | |||||||||||||||
| Rear Output | 140TYS38A | SPL140 | 2-3/8″-46T | ||||||||||||||
| 170TYS38-4A | SPL170 | 2-3/8″-46T | |||||||||||||||
| see note (1) | Other styles | 2-3/8″-46T | |||||||||||||||